Horizontal Splitting

    Cut and stack PU foam layers

    The W 22 automatic splitting and stacking machine can cut PU foams into layers horizontally. Via an optional upgrade with one of our wind-up machines, you can also produce roll goods. The W 22 can be integrated perfectly into system operations.

    Precise stacking thanks to adhesive conveyor

    An adhesive conveyor belt and vacuum ensure that materials are precisely split and stacked in forward and reverse motion. The conveyor belt can be extended by 2000 mm [78.74 in] multiples. An ideal bondstrip tension by reason of a tension force of approx. 100 kN guarantees small tolerances.

    Produce roll goods with ease using optional wind-up machines

    In combination with the A 2 wind-up machine or the A 4 gluing and wind-up machine, the W 22 allows you to produce roll goods with ease. When combined with the A 2, you can split long blocks of up to 60 m [197 ft] into layers and immediately roll them. After the cut, the split layer is removed by a conveyor belt and can be glued to the previously split layer prior to be wound-up by the A 4 for the modulation of long foils.

    W 22

    Advantages

    • Conveyor belt extension in 2000 mm [78.74 in] increments possible
    • System operation possible
    • Minimal staff input
    • Easy production of roll goods

    Industry

    • Mattresses
    • Furniture
    • Packaging
    • Household / Sport/ Leisure

    Material

    • Melamine foam
    • PU flexible foam
    • Rebond foam

    Technical data

    Working width2200 mm [86.61 in] 2400 mm [94.49 in]
    Bandknife30 mm x 0,45 mm [1.18 in x 0.02 in]
    Pressure rolleroption
    Grinding devicesemi-automatic automatic (option)
    Splitting/ stacking height1300 mm [51.18 in] 1600 mm [63 in] (option)
    Conveyor belt length5000 mm [196.85 in] extendable by a multiple of 2000 mm [78.74 in] (option)
    Feeding speed7 - 70 m/min [23 - 231 ft/min]

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