Peeling

    Peel long, thin films

    The R 21/88 bandknife peeling machine peels long, thin foils from cylinders made from PU foam and similar soft materials. The foils are mainly used in the automotive and mattress industry. The peeling machine comprises two cast-iron side castings and a sturdy, central cross casting as a self-supporting basic structure. The peeled foils can be up to 5200 mm[204.72 in] wide and are free of adhesive joints.

    Wind-up peeled foils

    The foils are fed into the R 88 wind-up machine. The peeling/winding speed can be adjusted continuously between 13 and 130 m/min [42.9-429 ft/min] and can therefore be perfectly adapted to the material. The R 7 boring machine and R 17 boring and mandrel inserting machine work alongside the R 21/88 peeling machine by boring a hole through the cylinder or block.

    Always precise cuts with the bandknife

    The bandknife is guided precisely through two hardened, sharpened bondstrips in the cutting area. The desired layer thickness is set via change gears or electronically (option). The rotation of the material cylinder will be transformed into a vertically movement via lifting spindles. A grinding device can continuously sharpen the circulating bandknife. A control circuit automatically adjusts the bandknife, thereby ensuring a consistent cutting quality.

    R 21/88

    Advantages

    • Working width of up to 5200 mm [204.72 in]
    • No adhesive joints
    • Automatic bandknife adjustment
    • Continuous bandknife sharpening
    • Layer thickness can be adjusted as required

    Industry

    • Automotive / Mobility
    • Mattresses
    • Packaging
    • Medical technology / Cosmetics
    • Household / Sport/ Leisure
    • Industry

    Material

    • PU flexible foam

    Gallery


    Some of the machines shown are depicted with incomplete safety equipment. Promised cutting results and their tolerances are based on experience and depend on the operating conditions and material properties.

    Technical data

    Working width1600 mm [63 in] 2000 mm [78.74 in] 2400 mm [94.49 in] 3200 mm [125.98 in] 4000 mm [157.48 in] 4800 mm [188.98 in] 5200 mm [204.72 in]
    Bandknife85 mm x 1 mm [3.3 in x 0.04 in]
    Bandknife speed4,7 m/s [15.4 ft/s] 2 - 8 m/s [6.566 - 26.25 ft/s] (option)
    Peeling speed13 - 130 m/min [42.9 - 429 ft/min] 1 - 130 m/min [3.3 - 429 ft/min] (option)
    Thickness of sheets1 - 3 mm [0.04 - 0.13 in] 3 - 6 mm [0.13 - 0.24 in] 6 - 10 mm [0.24 - 0.5 in] 10 - 20 mm [0.5 - 0.8 in]
    Grinding devicesemi-automatic
    Cylinder diameter1500 mm [59.06 in] 2000 mm [78.74 in] (option)
    Cylinder weightmax. 350 kg

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