Profile Cutting (Convoluting)

    Profiling large slab thicknesses

    A powerful solution for profiling large slab thicknesses up to 300 mm[11.81 in]: The D 21/D 31 profile cutting machine ensures a consistent profile height maintained over the entire slab width. Its cast-iron construction and specially formed bandknife beams make the machine particularly robust. The D 21/D 31 is well suited to processing a wide range of materials, from PU foams to reconstituted bonded rubber. The material is compressed while it is cut.

    Achieve consistent cutting quality with the automatic bandknife

    The D 21/D 31's profile rollers are extremely robust and have a particularly large diameter. They withstand high pressure and do not buckle, which ensures a consistent cutting quality and a cleaner cut. The bandknife is automatically adjusted. The ratio between the material, feed rollers, bandknife tip, and bandknife guidance remains constant. This means that a consistent cutting quality is achieved over the entire lifespan of the bandknife.

    Can be integrated into cutting lines

    The D 21/D 31 profile cutting machine sets itself apart through its ease of use. In combination with a transport conveyor, the series can be integrated into a fully automatic cutting line.

    D 21

    Advantages

    • Suitable for slabs up to 300 mm [11.81 in] and for high densities
    • Particularly clean section
    • Efficient use of materials ? no waste
    • All-purpose
    • Simple operation and maintenance
    • Increases feed rate
    • Reduces downtime
    • Very low tolerances
    • Bandknife automatically adjusted
    • Changeable profile rings
    • Can also be used as a splitting machine if converted with smooth rollers

    Industry

    • Automotive / Mobility
    • Mattresses
    • Packaging
    • Household / Sport/ Leisure
    • Building / Acoustics

    Material

    • EVA
    • Cork
    • PE
    • PU flexible foam
    • Rebond foam

    Technical data

    Working width1200 mm [47.24 in] 1600 mm [63 in] 2000 mm [78.74 in] 2200 mm [86.61 in] 2400 mm [94.49 in]
    Bandknife85 mm x 1 mm [3.3 in x 0.04 in]
    Bandknife speed4,7 m/s [15.4 ft/s] 1,7 - 5 m/s [5.6 - 16.4 ft/s] (option)
    Thickness of slabs30 - 250 mm [1.18 - 9.84 in]
    Grinding devicesemi-automatic
    Feeding speed2 - 20 m/min [6.6 - 65.6 ft/min]

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